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5052 Aluminum Round Tubing

5052 aluminum round tubing is made from 5052 aluminum alloy, which is a round tubular material.

5052 aluminum round tubing is a widely used, medium-strength alloy known for its excellent corrosion resistance, particularly in marine environments. It is widely used in applications requiring durability, lightweight construction, and ease of fabrication.

5052 Aluminum Round Tubing

Haomei 5052 Aluminum Round Tubing Sizes and Specifications

Specification Item Description
Outer Diameter From 1/8 inch to 4 inches
Wall Thickness From 0.020 inches to 0.125 inches
Pressure Rating Suitable for medium to low-pressure systems, with a yield strength of up to 28, 000 psi, ideal for hydraulic and fuel systems
Temper Common tempers include O (annealed), H32, and H112, balancing ductility and strength
Certification Conforms to AMS 4070/4071, ASTM B210, WW-T-700/4, and EN standards, ensuring suitability for aerospace and military applications

5052 Aluminum Round Tubing Characteristics

  • Corrosion Resistance: Due to the use of a magnesium-chromium alloy, 5052 excels in marine and salty water environments, making it an ideal choice for marine structures, fuel tanks, and offshore applications.
  • Mechanical Strength: It has moderate static strength and high fatigue resistance. Cold working (e.g., H32 temper) can further increase strength.
  • Formability and Weldability: 5052 aluminum is easy to bend, stretch, or form into complex shapes without tearing and is compatible with gas welding, arc welding, and resistance welding.

5052 Aluminum Round Tubing Processing and Performance Characteristics

Corrosion Resistance

Exhibits excellent corrosion resistance in liquid or gas media, making it suitable for humid or corrosive environments.

Weldability

Supports various welding processes such as gas welding, arc welding, and resistance welding. The weld strength can reach 90% to 95% of the base metal.

Cold Workability

In the annealed state, it has good plasticity, making it suitable for deep drawing.

After cold working hardens, plasticity decreases, and the deformation rate should be controlled during processing (typically greater than 80%).

Limitations

Cannot be heat-treated for strengthening. The tendency for work hardening is significant, and annealing or protective atmosphere treatment is required to reduce hardening.

5052 Aluminum Round Tubing Chemical Composition

Element Composition (%)
Aluminum (Al) 95.7–97.7
Magnesium (Mg) 2.2–2.8
Chromium (Cr) 0.15–0.35
Copper (Cu) ≤0.10
Iron (Fe) ≤0.40
Manganese (Mn) ≤0.10
Silicon (Si) ≤0.25
Zinc (Zn) ≤0.10

5052 Aluminum Round Tubing Mechanical Properties

  • Ultimate Tensile Strength: Approximately 33, 000 psi (227 MPa)
  • Yield Strength: Approximately 28, 000 psi (193 MPa)
  • Elongation: 12% at 2 inches (5.0 cm)
  • Brinell Hardness: 60
  • Machinability: 88% better than 2011 aluminum
  • Weldability: Excellent; suitable for all common welding techniques
  • Formability: Easy to bend and form, ideal for custom applications.
  • Density: 2.68 g/cm³

5052 Aluminum Round Tubing Applications

Applications of 5052 Aluminum Round Tubing in the Marine Industry

The use of 5052 aluminum round tubing in the marine industry benefits from its excellent corrosion resistance, particularly its resistance to seawater.

  • Marine Industry: Due to its seawater corrosion resistance, it is well-suited for heat exchangers, ship fuel lines, and subsea structures.
  • Shipbuilding Industry: Used in hulls, fuel tanks, and other parts exposed to seawater.

Marine Industry Applications

Heat Exchangers:

5052 aluminum round tubing is widely used in heat exchanger systems, particularly in marine environments. These systems are commonly used in cooling systems of ships and offshore platforms, where 5052 aluminum alloy can work for extended periods without oxidation or corrosion due to its seawater resistance.

Benefits: High corrosion resistance, good thermal conductivity, and weldability.

Subsea Structures:

Due to its excellent corrosion resistance, particularly in humid, salt spray, and seawater environments, 5052 aluminum alloy is often used in the manufacturing of subsea structures. For example, in the bottom structures of oil platforms and offshore wind turbines, 5052 aluminum alloy round tubing can effectively resist seawater corrosion and extend service life.

Shipbuilding Industry Applications

Hulls and External Structures:

During shipbuilding, 5052 aluminum round tubing is widely used for hulls and external structures. Its resistance to seawater corrosion makes it an ideal material for hull exteriors, compartment walls, and protective features. 5052 aluminum alloy has long-lasting durability when exposed to saltwater environments.

Benefits: Lightweight, high strength, good oxidation resistance, and corrosion resistance.

Fuel Tanks:

5052 aluminum alloy is also widely used in ship fuel tanks and fuel systems, especially those exposed to seawater or humid environments. 5052 aluminum alloy maintains its structural integrity without corroding or failing due to seawater or salt spray.

Benefits: Excellent corrosion resistance, ensuring long-term stable operation of the fuel system.

Other Parts Exposed to Seawater:

5052 aluminum round tubing can also be used for other parts of ships, such as hatch covers, navigation equipment brackets, and window frames. These parts are often exposed to damp marine environments, and 5052 aluminum alloy is the material of choice due to its powerful corrosion resistance.

5052 aluminum round tubing is an essential material in the marine industry for various applications, particularly in shipbuilding, offshore oil and gas platforms, and subsea structures, providing significant performance advantages.

Other Industries Using 5052 Aluminum Round Tubing

  • Aerospace: Due to its lightweight and resistance to pressure/temperature fluctuations, it is widely used for fuel lines, hydraulic systems, structural components, and engine parts.
  • Fluid Transmission: Gasoline/lubricating oil conduits, liquid containers, and other low-pressure pipeline systems.
  • Structural Support: Lightweight structural components for transportation vehicles, ship sheet metal parts, and instrument supports.
  • Precision Parts: Thin-walled round tubes manufactured by precision cold drawing for electronic housings, optical instrument parts, etc.
  • Hydraulic Systems: Used in medium and low-pressure hydraulic pipelines.
  • General Manufacturing: Suitable for durable structural and non-structural components without adding weight.
  • Automotive and Industrial: Used for brake lines, truck components, and chemical tanks due to its weldability and durability.
  • Consumer Goods: Due to its aesthetically pleasing surface and formability, it is used in sports equipment, furniture frames, and electronic products.

Advantages of 5052 Aluminum Over Other Alloys

  • Compared to 3003 aluminum: Higher strength, stronger corrosion resistance.
  • Compared to 6061 aluminum: Better formability and weldability, but slightly lower strength.

Environmental Benefits: Fully recyclable, reducing environmental impact.

Considerations When Purchasing 5052 Aluminum Round Tubing

  • Supplier Certification: Ensure compliance with ASTM or AMS standards for quality assurance.
  • Surface Treatment: Anodizing or powder coating can enhance corrosion resistance and appearance.
  • Customization: Suppliers offer cutting, coiling, and bending services, but coiled tubes may not be returnable.

5052 aluminum round tubing is a versatile and high-performance material widely favored by industries requiring lightweight, corrosion-resistant, and easy-to-manufacture solutions. It meets strict aerospace and military standards, providing higher reliability, and its adaptability makes it a mainstream material in industrial and consumer applications.

Manufacturing Considerations for 5052 Aluminum Round Tubing

Manufacturing Process: Made through extrusion, drawing, and annealing processes to achieve precise dimensions and reduce internal stress. The "O" temper (annealed) ensures maximum ductility, while H112/H32 temper involves strain hardening to increase strength.

  • Cold Processing: Strength can be improved through cold processing.
  • Heat Treatment: Not heat treatable; however, it can be hardened through cold processing.
  • Surface Treatment: Options include anodizing, powder coating, and polishing to enhance appearance and corrosion resistance.
  • Poor machinability; specialized tools are recommended to reduce burrs.
  • When welding, it is recommended to use 5A03 filler metal to improve air tightness and avoid crystallization cracks.

5052 aluminum round tubing is a reliable choice for applications that require strength, corrosion resistance, and ease of manufacturing. Its versatility makes it suitable for many industries, including shipbuilding, aerospace, and general manufacturing.

Recommended for you

  • 5052 Aluminum Tube Marine Applicability: Resistant to seawater corrosion; ideal for use in marine components. Complies with ASTM/AMS standards and is suitable for the shipbuilding and aerospace industries.

  • As a representative of the 5000 series aluminum-magnesium alloys, the 5052 aluminum rectangular tube, with its excellent corrosion resistance, moderate strength, and lightweight characteristics, has become a core material in shipbuilding, aerospace, and the automotive industry.

  • The 5052 aluminum square tube is made from 5052 aluminum alloy and is processed into a square tube. It belongs to the Al-Mg series rust-resistant aluminum alloy.

  • 5052 H32 aluminum tube is a typical Al-Mg series rust-proof aluminum alloy tube, combining the process of work hardening and stabilization treatment.

  • 5052 Drawn Aluminum Tubing is a specialized aluminum alloy product that is manufactured using a cold drawing process, in which the aluminum material is pulled through a die to achieve precise dimensions and a smooth surface.

  • 5052-O aluminum tube is made from 5052 aluminum alloy and processed through annealing (O-temper) to form the tubing.

  • Seamless 5052 aluminum tubing is a high-performance material, famous for its outstanding corrosion resistance (especially in marine environments) and its suitability for various structural and fluid handling applications.

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